Standardized, professional and craftsman casting high-precision injection mold system design technology.
●模具結構采用模塊化設計;AB板采用整體加工,保證上下?;鶞蔬呎`差0.002MM以內。
●模座發亮黑處理,AB板選用SKD61加硬處理,標準模座選用P20材料,模仁材質選用一勝百Viking,S136H及日本JIS,Skd61等。
●模具導柱導套,精定位,拉桿等標準件選用MISUMI標準件。
●The mold structure adopts modular design; AB plate is processed as a whole to ensure that the error of upper and lower die reference edge is within 0.002mm.
●The die base is polished and black, the AB board is hardened with SKD61, the standard die base is made of P20, and the die core is made of ASSAB Viking, S136H, JIS and SKD61, etc。
●MISUMI standard parts are selected for standard parts such as guide post, guide sleeve, fine positioning and pull rod。
Thin wall I / M precision forming technology and multi strip I / M precision forming technology
●對0.35BTB,RF,SIMcard(端子厚度0.06MM,寬度0.10,成型膠位0.06MIN),在模具設計開發與精密成型加工工藝積累了豐富經驗,部分結構尺寸精度可達+0.005。
●高精度高效率實現TYPE-C,BTB,RF等多條端子料帶成型技術,且專業積累了十幾年成設計及生產經驗。
●For 0.35BTB, RF, SIM card (terminal thickness 0.06mm, width 0.10, molding glue position 0.06min),we have accumulated rich experience in mold design and development and molding process,The dimensional accuracy of some structures can reach土0.005
●High precision and high efficiency to achieve type-C, BTB, RF etc Multi stip I / M forming technology, and professional accumulated more than ten years of design and production experience.
Precision forming application technology of special engineering materials
●熟悉特種材料(Peek,PFA,PES,PSU,COC,PPS,LCP等) 性能與成型技術,針對特殊塑材料,專門定制日本進口注塑設備(射速800MM/S,射壓350MPa),使用超硬質合金耐磨螺桿及定制加熱簡加熱器,滿足特殊材料成型要求。
●Be familiar with the performance and molding technology of special materials (PEEK,PFA, PES, PSU, COC, PPS, LCP, etc.), specially customize the injection molding equipment imported from Japan (injection speed 800mm/ s, injection pressure 350Mpa), use super hard alloy wear-resistant screw and customized heating cylinder heater, to meet the molding requirements of special materials.
Professional 3D mold design and mold flow simulation analysis ability
●采用全3D模具設計及MOLDFLOW仿真分析,且積累了十幾年的仿真分析經驗,能盡量避免設計過程失誤,及優化處合理的產品結構及成型工藝,提高模具成功率。
●Using full 3D mold design and Moldflow simulation analysis, and accumulated more than ten years of simulation analysis experience, can try to avoid mistakes in the design process, and optimize the reasonable product structure and molding process, improve the success rate of mold.